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Automatic-Automation Mineral Water Plant

The Automatic-Automation Mineral Water Plant is a high-efficiency, industrial-grade facility designed for large-scale, hygienic, and consistent bottled water production. It integrates fully automatic systems across all major processes, while utilizing a high-speed automatic blow molding machine for PET bottle production.

While the blow molding machine operates offline and independently, the rest of the plant—from bottle rinsing to final packaging—is fully automated, ensuring high throughput with minimal manual intervention.

Process Flow Overview

Process Flow Overview

1. Production Capacity

The Production Capacity of a Automatic-Automation Mineral Water Plant Depends on The Size Of The Purification System And The Bottle Filling Machine. Common Configurations Include:

Plant Capacity Bottles Per Hour (Approx.1ltr) Bottles Per Hour (Approx.1ltr) Approx. Actual (CASES /BOX - 8 Hr. Shift)
3000 Lph 40 BPM 2200–2400 Bottles/Hour 1500
4000 Lph 50 BPM 2500–3000 Bottles/Hour 1700
4000 Lph 60 BPM 3300–3600 Bottles/Hour 2300
5000 Lph 75 BPM 4000–4500 Bottles/Hour 2500
6000 Lph 90 BPM 4800–5400 Bottles/Hour 2800
10000 Lph 120 BPM 6000–7200 Bottles/Hour 3200

Note: Exact Output Varies Depending on Bottle Size, Operator Efficiency, And Machine Configuration

Optional: Integration of A 20-Liter Jar Washing, Filling, And Capping Machine for Commercial Water Supply.

2. Water Purification – Fully Automatic

The Purification System Treats Raw Water to Meet National and International Drinking Water Standards Through A Fully Automatic Setup That Includes:

Component Description Capacity
Pressure Sand Filter (PSF) Removes Turbidity and Suspended Solids Matches Plant Capacity
Activated Carbon Filter Removes Chlorine, Odor, Taste Matches Plant Capacity
Anticalin Dosing System Prevents Scaling in Ro Membranes Matches Ro Flow Rate
Micron Filters (5µ & 1µ) Final Particle Filtration Matches Plant Capacity
Reverse Osmosis System Removes Salts, Heavy Metals, Tds 300 To 10000 Lph
Uv Sterilizer Kills Bacteria & Viruses Same as Plant Capacity
Ozonation System Final Disinfection Flow Matched to Tank Size
Stainless Steel Storage Tank Stores Purified Water 200 To 6000 Liters

Purification Capacity Options:

  • 2000 Lph
  • 3000 Lph
  • 4000 Lph
  • 5000 Lph
  • 6000 Lph

3. Bottle Rinsing, Filling & Capping – Fully Automatic

A Fully Automatic RFC (Rinsing-Filling-Capping) Machine for Pet Bottles.

Machine Type Operation Capacity (Approx.)
Automatic 3-In-1 RFC Rinsing-Filling-Capping 2000–5400 Bottles/Hour
(Based On Model And Bottle Size)
Filling Type Gravity / Volumetric Drinking Water
Bottle Sizes 200 Ml – 2 Liters Without Change Part

4. Labeling & Batch Coding – Fully Automatic

Machine Operation Capacity (Approx.)
Fully Automatic Labeler Fully automatic 2000–5400 Bottles/Hour
(Based On Model, Labels And Bottle Size)
Batch Coding Machine Inkjet or Laser 1500–5400 Bottles/Hour

5. Packaging – Fully Automatic

Machine Operation Capacity (Approx.)
Fully Automatic Shrink Wrapping Fully automatic 4–10 Packs/Min
(12 Or 24 Bottles Per Pack)

6. Blow Molding – Fully Automatic

The Automatic Blow Molding Machine in this setup is designed for high-speed production of PET bottles with minimal human intervention.

Machine Operation Capacity (Approx.)
Automatic Blow Molding Preform Loading By Hand 2000–3600 Bottles/Hour
(500ml Bottles)
Preform Sizes Supported 28mm, 46mm Necks Bottle Sizes From 200 Ml To 1 Liters
Mould Cavities 2 Cavity / 4 Cavity Auto Dropping