The Online-Automation Mineral Water Plant is a state-of-the-art, fully automatic and touchless production facility designed for high-speed, hygienic, and efficient bottled water manufacturing. This modern plant is engineered to operate with minimal human intervention, achieving maximum operational efficiency and product safety.
The only manual task in this setup is the loading of PET preforms into the automatic hopper. From that point onward, the entire process—from blowing to final packaging —is fully automated and untouchable by human hands.
The Production Capacity of a Online -Automation Mineral Water Plant Depends on The Size Of The Purification System And The Bottle Filling Machine. Common Configurations Include:
| Plant Capacity | Bottles Per Hour (Approx.1ltr) | Bottles Per Hour (Approx.1ltr) | Approx. Actual (CASES /BOX - 8 Hr. Shift) |
|---|---|---|---|
| 4000 Lph | 50 BPM | 2500–3000 Bottles/Hour | 1900 |
| 4000 Lph | 60 BPM | 3300–3600 Bottles/Hour | 2400 |
| 5000 Lph | 75 BPM | 4000–4500 Bottles/Hour | 2900 |
| 6000 Lph | 90 BPM | 4800–5400 Bottles/Hour | 3200 |
| 10000 LPH | 120 BPM | 6000–7200 Bottles/Hour | 3500 |
Note: Exact Output Varies Depending on Bottle Size, Operator Efficiency, And Machine Configuration
Optional: Integration of A 20-Liter Jar Washing, Filling, And Capping Machine for Commercial Water Supply.
The Purification System Treats Raw Water to Meet National and International Drinking Water Standards Through A Fully Automatic Setup That Includes:
| Component | Description | Capacity |
|---|---|---|
| Pressure Sand Filter (PSF) | Removes Turbidity and Suspended Solids | Matches Plant Capacity |
| Activated Carbon Filter | Removes Chlorine, Odor, Taste | Matches Plant Capacity |
| Anticalin Dosing System | Prevents Scaling in Ro Membranes | Matches Ro Flow Rate |
| Micron Filters (5μ & 1μ) | Final Particle Filtration | Matches Plant Capacity |
| Reverse Osmosis System | Removes Salts, Heavy Metals, Tds | 2000 To 10000 Lph |
| Uv Sterilizer | Kills Bacteria & Viruses | Same as Plant Capacity |
| Ozonation System | Final Disinfection | Flow Matched to Tank Size |
| Stainless Steel Storage Tank | Stores Purified Water | 2000 To 6000 Liters |
Purification Capacity Options:
A Fully Automatic RFC (Rinsing-Filling-Capping) Machine for Pet Bottles.
| Machine Type | Operation | Capacity (Approx.) |
|---|---|---|
| Automatic 3-In-1 RFC | Rinsing-Filling-Capping | 3000–7200 Bottles/Hour (Based On Model And Bottle Size) |
| Filling Type | Gravity / Volumetric | Drinking Water |
| Bottle Sizes | 200 Ml – 2 Liters | Without Change Part |
| Machine | Operation | Capacity (Approx.) |
|---|---|---|
| Fully Automatic Labeler | Fully automatic | 3000–7200 Bottles/Hour (Based On Model, Labels And Bottle Size) |
| Batch Coding Machine | Inkjet or Laser | 3000–7200 Bottles/Hour |
| Machine | Operation | Capacity (Approx.) |
|---|---|---|
| Fully Automatic Shrink Wrapping | Fully automatic | 4–10 Packs/Min (12 Or 24 Bottles Per Pack) |
The Automatic Blow Molding Machine in this setup is designed for high-speed production of PET bottles with minimal human intervention.
| Machine | Operation | Capacity (Approx.) |
|---|---|---|
| FULLY AUTOMATIC BLOW MOULDING | FULLY AUTO | 3000–7200 Bottles/Hour (500ml Bottles) |
| Preform Sizes Supported | 28mm, 46mm Necks | Bottle Sizes From 200 Ml To 1 Liters |
| Mould Cavities | 2 Cavity / 4 Cavity | Online syncronisation |
