The Futuristic Automated Mineral Water Plant is a scalable, forward-thinking facility designed to deliver hygienic, high-speed bottled water production. It strategically combines semi-automatic blow molding—with manual loading of bottles onto the filling machine—with a fully automated bottling, labeling, and packaging line.
Once bottles are manually placed on the filling line, the process operates fully automatically, covering rinsing, filling, capping, labeling, batch coding, and final packaging, ensuring minimal human contact and consistent output.
Engineered with future expansion in mind, this plant is ready for seamless integration of fully automatic blow molding and end-to-end online automation. It is an ideal solution for manufacturers looking to start strong with automation and scale up effortlessly as demand grows—enhancing speed, consistency, and operational efficiency.
The Production Capacity of a Futuristic -Automated Mineral Water Plant Depends On The Size Of The Purification System And The Bottle Filling Machine. Common Configurations Include:
| Plant Capacity | Bottles Per Hour (Approx.1ltr) | Bottles Per Hour (Approx.1ltr) | Approx. Actual (CASES /BOX - 8 Hr. Shift) |
|---|---|---|---|
| 3000 Lph | 40 BPM | 2200–2400 Bottles/Hour | 1300 |
| 4000 Lph | 50 BPM | 2500–3000 Bottles/Hour | 1600 |
| 4000 Lph | 60 BPM | 3300–3600 Bottles/Hour | 1900 |
| 5000 Lph | 75 BPM | 4000–4500 Bottles/Hour | 2000 |
| 6000 Lph | 90 BPM | 4800–5400 Bottles/Hour | 2200 |
Note: Exact Output Varies Depending on Bottle Size, Operator Efficiency, And Machine Configuration
Optional: Integration Of A 20-Liter Jar Washing, Filling, And Capping Machine For Commercial Water Supply.
The Purification System Treats Raw Water to Meet National and International Drinking Water Standards Through A Fully Automatic Setup That Includes:
| Component | Description | Capacity |
|---|---|---|
| Pressure Sand Filter (PSF) | Removes Turbidity and Suspended Solids | Matches Plant Capacity |
| Activated Carbon Filter | Removes Chlorine, Odor, Taste | Matches Plant Capacity |
| Anticalin Dosing System | Prevents Scaling in Ro Membranes | Matches Ro Flow Rate |
| Micron Filters (5µ & 1µ) | Final Particle Filtration | Matches Plant Capacity |
| Reverse Osmosis System | Removes Salts, Heavy Metals, Tds | 500 To 5000 Lph |
| Uv Sterilizer | Kills Bacteria & Viruses | Same as Plant Capacity |
| Ozonation System | Final Disinfection | Flow Matched to Tank Size |
| Stainless Steel Storage Tank | Stores Purified Water | 200 To 6000 Liters |
Purification Capacity Options:
A Fully Automatic RFC (Rinsing-Filling-Capping) Machine for Pet Bottles.
| Machine Type | Operation | Capacity (Approx.) |
|---|---|---|
| Automatic 3-In-1 RFC | Rinsing-Filling-Capping | 1500–5400 Bottles/Hour (Based On Model And Bottle Size) |
| Filling Type | Gravity / Volumetric | Drinking Water |
| Bottle Sizes | 200 Ml – 2 Liters | Without Change Part |
| Machine | Operation | Capacity (Approx.) |
|---|---|---|
| Fully Automatic Labeler | Fully automatic | 1500–5400 Bottles/Hour (Based On Model, Labels And Bottle Size) |
| Batch Coding Machine | Inkjet Or Laser | 1500–5400 Bottles/Hour |
| Machine | Operation | Capacity (Approx.) |
|---|---|---|
| Fully Automatic Shrink Wrapping | Fully automatic | 4–10 Packs/Min (12 Or 24 Bottles Per Pack) |
The Semi-Automatic Blow Molding Machine Is Used to Produce Pet Bottles From Preforms:
| Machine | Operation | Capacity (Approx.) |
|---|---|---|
| Semi-Automatic Blow Molding | Manual Loading/Unloading | 1800–2000 Bottles/Hour (500ml Bottles) |
| Preform Sizes Supported | 28mm, 46mm Necks | Bottle Sizes From 200 Ml To 2 Liters |
| Mould Cavities | Double | Auto Dropping |
